Khawla Flanges, based in Muscat, Oman, is a reliable manufacturer and supplier of high-quality Copper Nickel Lap Joint Flanges, crafted for top-notch performance in marine and industrial piping systems. Renowned for their precision engineering and use of corrosion-resistant materials, the company adheres to international standards, providing durable and dependable flange solutions tailored to meet client needs. Khawla Flanges caters to essential sectors like shipbuilding, desalination, offshore facilities, and various process industries throughout Oman and the GCC. With cutting-edge manufacturing capabilities and a strong commitment to excellence, they deliver Copper Nickel Lap Joint Flanges that promise longevity, flexibility, and optimal performance in challenging environments.
Copper Nickel Lap Joint Flanges are generally made from 90/10 and 70/30 Cu-Ni alloys, primarily consisting of copper and nickel, with carefully controlled amounts of iron and manganese to enhance strength and corrosion resistance. These alloys boast impressive mechanical properties, including high tensile and yield strength, exceptional resistance to seawater corrosion, and strong protection against biofouling. Additionally, Copper Nickel Lap Joint Flanges offer good ductility, weldability, and thermal stability, making them perfect for environments with fluctuating temperatures and high moisture levels. Their toughness and structural reliability ensure long-lasting, low-maintenance performance.
| Specification | ASTM B151 / ASME SB151 |
|---|---|
| Size Chart | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Pressure Rating ANSI | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Production Technique | Forged, Heat treated and machined |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove |
| Special design | As per your drawing AS, ANSI, BS, DIN and JIS 15 NB (1/2″) to 200 NB (8″) Equal and Reducing Configurations |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Manufacturer of | ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI Flange B.S: BS4504 , BS3293, BS1560, BS10 AS 2129: Table D; Table E; Table H ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings ANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48 ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48 American standard (ANSI) German (DIN) British standard (BS) DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 ASTM B151 F90/10 Copper Nickel Flanges The other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276 |
| Grades | Copper Nickel 70/30, 90/10 |
| Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
Copper Nickel Lap Joint Flanges are extensively utilized in marine and offshore settings due to their remarkable corrosion resistance and ease of assembly. They’re commonly found in seawater cooling systems, desalination plants, shipbuilding pipelines, heat exchangers, condensers, and ballast systems. Their two-piece design allows for easy alignment and frequent disassembly, making them perfect for piping systems that require regular maintenance. In industrial applications, these flanges are also used in chemical processing, oil and gas, and other sectors where durability and reliability are crucial.
Copper Nickel Lap Joint Flanges are commonly applied in applications that demand exceptional corrosion resistance particularly in chemical and marine use. Their great endurance in seawater conditions makes them well-suited for desalination plants shipbuilding and offshore oil rigs. They also find application in piping systems, power plants, and heat exchangers dealing with saline or corrosive fluids. The lap joint design enables them to be easily aligned and assembled, thus lessening stress on pipes. Also, their thermally stable and pressure-resistant characteristics, along with their cost-effectiveness, make them highly versatile for use in industries.
| STANDARD | WERKSTOFF NR. | UNS |
|---|---|---|
| Cupro Nickel 90/10 | 2.0872 | C70600 |
| Cupro Nickel 70/30 | 2.0882 | C71500 |
| ASME/ANSI B 16.5 | Lap Joint Flange |
| PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
| ASME/ANSI B 16.47 | Blind Flange [Series A & B],Lap Joint Flange |
| PRESSURE CLASS | 75, 150, 300, 400, 600, 900 |
| ASME/ANSI B 16.36 | Lap Joint Flange |
| PRESSURE CLASS | 300, 400, 600, 900, 1500, 2500 |
| PRESSURE CLASS | PN 2.5 TO PN 40 |
| BS 4504[PART 1] | Hubbed Slip-On |
| PRESSURE CLASS | PN 2.5 TO PN 400 |
| BS 1560 BOSS | Hubbed Slip-On Hubbed Threaded |
| PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
| BS10 | Plate Slip-On Flange, Slip-On Boss Flange |
| TABLE | D, E, F, H |
| DIN FLANGES | DIN 2527, 2566, 2573, 2576, 2641,2642, 2655, 2656, 2627, 2628, 2629, 2631, 2632, 2633, 2634, 2635, 2636, 2637,2638, 2673 |
| PRESSURE CLASS | PN 6 TO PN 100 |
Yes, we offer custom sizes for Copper Nickel Lap Joint Flanges to meet specific project needs. Our team at Khawla Flanges is committed to providing tailored solutions for all your requirements. For more details, contact us at sales@khawlaflanges.com.
We are renowned for delivering products with precise, accurate dimensions. Each product undergoes thorough testing, both destructive and non-destructive, to ensure quality before being shipped to our customers.
Our team is ready to assist you. Contact us for any queries or personalized solutions.
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